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Evidence Guide: MEM05036 - Repair, replace and/or modify fabrications

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEM05036 - Repair, replace and/or modify fabrications

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare materials

  1. Prepare fabrication for repair/replacement and/or modification to specification using acceptable workplace practices, tools and equipment
  2. Mark out and prepare to specifications with minimum wastage using appropriate principles, tools and equipment
  3. Ensure materials are cut, bent, rolled, shaped or formed to specifications using appropriate fabrication techniques/procedures, tools and equipment
  4. Mark items for identification, where required
Prepare fabrication for repair/replacement and/or modification to specification using acceptable workplace practices, tools and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Mark out and prepare to specifications with minimum wastage using appropriate principles, tools and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Ensure materials are cut, bent, rolled, shaped or formed to specifications using appropriate fabrication techniques/procedures, tools and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Mark items for identification, where required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Determine job requirements

  1. Follow standard operating procedures (SOPs)
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements at all times

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify job requirements from specifications, drawings, job sheets or work instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect fabrication and determine suitability for repair/replacement/modification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assess and process material requirements

  1. Assess material requirements in accordance with relevant codes, manufacturers' specifications and SOPs
Assess material requirements in accordance with relevant codes, manufacturers' specifications and SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Obtain/requisition materials

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assess and obtain tool and equipment requirements in accordance with SOPs

  1. Prepare fabrication for repair/replacement and/or modification to specification using acceptable workplace practices, tools and equipment
Prepare fabrication for repair/replacement and/or modification to specification using acceptable workplace practices, tools and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Mark out and prepare to specifications with minimum wastage using appropriate principles, tools and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Ensure materials are cut, bent, rolled, shaped or formed to specifications using appropriate fabrication techniques/procedures, tools and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Mark items for identification, where required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repair, replace and/or modify fabrication

  1. Position/clamp materials for welding using suitable clamping methods, equipment, jigs and fixtures
Position/clamp materials for welding using suitable clamping methods, equipment, jigs and fixtures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Undertake pre-tack checks and determine compliance with specifications prior to tack welding in position

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare welding equipment and adjust settings according to requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tack weld material or item using appropriate distortion minimisation techniques and procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check material or item against specifications prior to welding

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Weld material or item to specifications using techniques and procedures appropriate to job requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Finish and inspect repair, replacements and/or modification

  1. Ensure repair, replacement and/or modification is cleaned and finished to specifications using appropriate workplace practices
Ensure repair, replacement and/or modification is cleaned and finished to specifications using appropriate workplace practices

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect welds visually to assess weld quality against predetermined specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assess completed repair and/or replacement for compliance against specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare and lodge maintenance report according to SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Required Skills and Knowledge
Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Fabrication inspection includes one (1) or more of the following:

determine defects/faults

non-compliance with specifications

repair/replacement/modification

Marked for identification includes one (1) or more of the following:

to undergo repair, replacement and/or modification

to be cut, bent, rolled, shaped or formed to specifications

Clamping methods include one (1) or more of the following:

automatic

semi-automatic

manual methods